WeldMaster 4.0
The automated total solution for your laser welding
Advantages
+ Process automation
The WeldMaster tracking system measures essential geometric variables in the immediate vicinity of the welding position, from which the component position, joining position, and gap are calculated. The information is processed by the system contro,l and controls beam guidance and forming by means of linear axis and galvanometer scanner.
+ Quality control in real time
In the immediate aftermath of the laser welding process, the geometric quality control of the joining seam is performed in real time. The Inspect system of the WeldMaster 4.0 eliminates the need for an additional quality station in the flow production. You can measure and evaluate many types of defects such as pores, holes, gaps, notches, and weld formations such as convection, seam width, or the general seam geometry for a wide range of seam shapes.
+ 100 % documentation and networking
The data from tracking, process control, and inspection are permanently stored and are available to the user. Even after years, the results of the laser welding process can be queried and traced. By assigning customer and component numbers, 100% traceability is possible. An extraordinary feature of the WeldMaster 4.0 is the combination of several systems to a WeldMaster 4.0 network.
+ Cost saving and time saving in the production of Audi A8 doors at AUDI
- 26% reduction of investment costs
- 95% savings in operating costs
- 50% reduction of line energy per unit
- 25% reduction of CO2 emissions
| Technical data | |||
|---|---|---|---|
| Real-time image and data processing
Support of all common fieldbus interfaces |